Stability-aware Residual Reinforcement Learning Framework for Robotic Manipulator Disturbance Compensation

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Article Summary

Although conventional controllers and disturbance observers (DOBs) are the standard for precision tracking in manipulators, they suffer from parameter uncertainty, nonlinear friction, and compound disturbances. This study proposes a residual reinforcement learning DOB framework that pairs an analytical observer with an RL policy. The deterministic baseline operates within a reliable region, whereas the RL policy explicitly targets the residuals that the model cannot capture. To make this compensation disturbance-aware, an estimator network aligns the observation history with a privileged disturbance context, organizing the latent space by disturbance regime and enabling rapid adaptation across disturbance transitions. To guarantee stability, we derived and enforced a state-dependent action bound on the RL policy from an input-to-state stability (ISS) analysis such that the closed loop provably confines the tracking error to a certified envelope for arbitrary policy outputs. Experiments on a 6-DOF manipulator demonstrated consistent improvements in disturbance estimation and tracking, including a 27.8% tracking-error reduction on real hardware under zero-shot sim-to-real transfer and a 38.0% reduction under a base-vibration disturbance that was not observed during training.

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